Laser disassembly process of new energy batteries

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DOI: 10.1080/00218464.2024.2377258 Corpus ID: 271084038 Process simulation of laser shock-based disassembly of adhesively bonded composite/metallic structural parts: a numerical upscaling @article{Kormpos2024ProcessSO, title={Process simulation of ...

Process simulation of laser shock-based disassembly of …

DOI: 10.1080/00218464.2024.2377258 Corpus ID: 271084038 Process simulation of laser shock-based disassembly of adhesively bonded composite/metallic structural parts: a numerical upscaling @article{Kormpos2024ProcessSO, title={Process simulation of ...

Human-robot collaboration disassembly planning for end-of-life …

With the explosion of waste PBs, a brilliant disassembly sequence has a good prospect of solving the low efficiency of PBs disassembly problem [11].The purpose of disassembly task sequence planning (DTSP) [7] is to plan a systematic disassembly process according to certain information and rules, then remove the parts in sequence under the …

An Approach for Automated Disassembly of Lithium-Ion Battery …

A large number of battery pack returns from electric vehicles (EV) is expected for the next years, which requires economically efficient disassembly capacities. This cannot be met through purely manual processing and, therefore, needs to be automated. The variance of different battery pack designs in terms of (non-) solvable fitting technology and superstructures …

How To Disassemble A Laser Pointer

Before you begin the disassembly process, it is important to gather the necessary tools. These typically include a small Phillips head screwdriver, tweezers, and a small container to store the screws and small parts. Step 1: Remove the battery The first step in

New energy battery disassembly, cut off the nickel sheet without ...

New energy battery disassembly, the disassembly time of each battery is about 50 seconds! Cut off the nickel sheet without injuring the battery. DAPENG-LASER... New energy battery disassembly, ...

Intelligent disassembly of electric-vehicle batteries: a forward ...

Recent advances in artificial intelligence (AI) machine learning (ML) provide new ways for addressing these problems. This study aims to provide a systematic review and …

Digitalization of Battery Manufacturing: Current Status, …

In view of the expected rapid emergence of new battery technologies, such as all-solid-state batteries, lithium-sulfur batteries, and metal-air batteries, among others, and the poorly understood physics of their …

Adaptive planning of human–robot collaborative disassembly for …

Increasing numbers of lithium-ion batteries for new energy vehicles that have been retired pose a threat to the ecological environment, making their disassembly and recycling methods a research priority. Due to the variation in models and service procedures, numerous lithium-ion battery brands, models, and retirement states exist. This uncertainty contributes to …

Remanufacturing cathode from end-of-life of lithium-ion secondary ...

An approach to battery end-of-life management was introduced involving remanufacturing of the cathode from EOL lithium-ion battery electrodes, and a recent study on …

A new method to recycle Li-ion batteries with laser materials ...

A novel laser-based in-situ battery recycling process is developed. •. Laser recycling facilitates concurrent smelting and solid-state reduction. •. Laser recycling via …

Advancing sustainable end-of-life strategies for photovoltaic …

Advancing sustainable end-of-life strategies for photovoltaic modules with silicon reclamation for lithium-ion battery anodes Owen Wang† a, Zhuowen Chen† b and Xiaotu Ma * c a Acton-Boxborough Regional High School, 36 Charter Road, Acton, MA, USA b School of Business, Worcester Polytechnic Institute, 100 Institute Road, Worcester, MA, USA c …

A hybrid disassembly framework for disassembly of electric …

In a recent study, it was determined that the usage of Li‐Ion batteries in electric vehicles (EVs) represent a huge portion of the overall usage. In order to foster a sustainable future, Li‐Ion batteries in EVs generally undergo a disassembly during the recycling process, which is intended for secondary purposes or recover useful materials and components. …

Intelligent disassembly of electric-vehicle batteries: a forward ...

The disassembly of EV batteries can be defined as a remanufacturing process, which is to decompose all the EV battery modules and/or cells into the useful components of the EV batteries.

Revolutionizing the Afterlife of EV Batteries: A Comprehensive …

In the burgeoning new energy automobile industry, repurposing retired power batteries stands out as a sustainable solution to environmental and energy challenges. This paper comprehensively examines crucial technologies involved in optimizing the reuse of ...

Battery pack recycling challenges for the year 2030: …

Fig. 1 shows China''s new energy vehicle (battery electric vehicles and plug-in hybrid electric vehicles) sales in 2016 ... Therefore, the safety and efficiency of the battery pack disassembly process need to be carefully studied. Replacing workers with industrial by ...

Research on the Human–Robot Collaborative Disassembly …

The disassembly of spent lithium batteries is a prerequisite for efficient product recycling, the first link in remanufacturing, and its operational form has gradually changed from traditional manual disassembly to robot-assisted human–robot cooperative disassembly. Robots exhibit robust load-bearing capacity and perform stable repetitive tasks, while humans possess …

Battery recycling – Exploitation of laser technologies for ...

This paper has focused on two key aspects: battery pack disassembly and the removal of active material from electrode films. The literature review revealed several challenges in these areas, …

Remanufacturing cathode from end-of-life of lithium-ion secondary ...

Figure 5 shows the SEM images of aged electrode and irradiated electrodes with different energy intensity of pulse laser. The SEM image of aged electrode is shown in Fig. 5a.As shown in Fig. 5b, with laser energy intensity E d = 0.035 J/mm 2, the electrode surface was smooth, which was possibly because some of lithium-ion dendrites around the protuberance …

Environment-oriented disassembly planning for end-of-life vehicle ...

a disassembly graph model for ELV batteries, which pro - vides manufacturers with dynamic process optimisation. In their study, Tan et al. (2021) proposed a hybrid disas-sembly framework for battery disassembly with a focus on improving disassembly

A novel disassembly process of end-of-life lithium-ion batteries ...

The first step of recycling is to pre-process (e.g., deactivate, disassemble or comminute) the EOL batteries and sort the battery components for recycling. The existing pre …

An Augmented Reality-Assisted Disassembly Approach for End …

This integrated approach can offer a flexible and adaptable solution for the disassembly of end-of-life vehicle power batteries, including the benefits like reducing the …

Integrated Risk-Aware Smart Disassembly Planning for Scrap

With the increase in the production of electric vehicles (EVs) globally, a significant volume of waste power battery modules (WPBM) will be generated accordingly, posing challenges for their disposal. An intelligent scrap power battery disassembly sequence planning method, integrated with operational risk perception, is proposed to automate the planning …

Disassembly Method for Failed Lithium-ion Batteries

The analysis process of disassembling an aged and failed battery is illustrated in Figure 2, and it includes the following main steps: (1) Pre-inspection of the battery. (2) Discharge to the cut-off voltage or a specific state of charge (SOC). (3) Transfer to a controlled environment, such as a dry room. ...

New Laser Process Improves EV Battery Recycling

New Laser Process Improves EV Battery Recycling By Austin Weber June 13, 2024 DITZINGEN, Germany—Engineers at Trumpf have developed a way to efficiently recycle electric vehicle batteries on an industrial …

A Systematic Review on Lithium-Ion Battery Disassembly Process…

Recycling plays a crucial role in achieving a sustainable production chain for lithium-ion batteries (LIBs), as it reduces the demand for primary mineral resources and mitigates environmental pollution caused by improper disposal. Disassembly of the LIBs is typically the preliminary step preceding chemical recovery operations, facilitating early separation of …

(PDF) Battery recycling

Based on a disassembly experiment of a plug-in hybrid battery system, we present results regarding the battery set-up, including their fasteners, the necessary disassembly steps, and the...

Battery recycling – Exploitation of laser technologies for ...

expected volumes of end-of-life batteries. 1.2. Battery Re-X process Traction batteries for electric vehicles are nowadays usually described as end- of-life at a so-called state-of-health (SOH) of 80% (Podias et al., 2018). This is the point at which most traction

Tesla 4680 Battery Disassembly and Characterization

Since its commercialization by Sony in 1991, lithium-ion battery technology has seen significant advancements due to its high energy density and efficiency. In 2022, the global inventory of electric vehicles exceeded 26 million units, marking a 60% increase from the ...

Artificial Intelligence in Electric Vehicle Battery Disassembly: A ...

In response to this pressing issue, this review presents a comprehensive analysis of the role of artificial intelligence (AI) in improving the disassembly processes for EV …

Intelligent disassembly of electric-vehicle batteries: a forward ...

This study aims to enhance intelligent disassembly of retired electric-vehicle lithium-ion battery (EV-LIB) packs through the use of artificial intelligence and machine learning. The research shows that AI can effectively address uncertainties and safety concerns in the disassembly process, and identifies future research opportunities.

A hybrid disassembly framework for disassembly of electric …

Battery disassembly is a critical step to enable gateway testing and sorting of end-of-life (EoL) battery components for re-use, and recovery of high-purity materials for recycling. This remains a ...

A review of new technologies for lithium-ion battery treatment

There is increasing application of automation and mechanical disassembly to spent batteries. Dr. Dilong''s team (Shang et al., 2024) applied multi-dimensional precise identification and …

Knowledge Graph Construction of End-of-Life Electric …

End-of-life (EoL) electric vehicle (EV) batteries are one of the main fountainheads for recycling rare metal elements like cobalt and lithium. Disassembly is the first step in carrying out a higher level of recycling and …

A novel disassembly process of end-of-life lithium-ion batteries ...

An effective lithium-ion battery (LIB) recycling infrastructure is of great importance to alleviate the concerns over the disposal of waste LIBs and the sustainability of critical elements for producing LIB components. The End-of-life (EOL) LIBs are in various sizes and shapes, which create significant challenges to automate a few unit operations (e.g., …

A review of new technologies for lithium-ion battery treatment

There is increasing application of automation and mechanical disassembly to spent batteries. Dr. Dilong''s team (Shang et al., 2024) applied multi-dimensional precise identification and screening technologies to the battery disassembly process, as shown in the .

Laser Welding Process of Lithium Battery Lugs Based on Finite …

3.3 Effect of Laser Welding Parameters on Weld Depth and WidthWeld depth and width are one of the important standards to test the welding quality, and they also have a large impact on weld shaping and its mechanical properties. Figure 6(a) and (b) show the effects of laser power and welding speed on the depth and width of fusion of aluminium-aluminium …

Automated Battery Disassembly—Examination of the Product

As the market share of electric vehicles continues to rise, the number of battery systems that are retired after their service life in the vehicle will also increase. This large growth in battery returns will also have a noticeable impact on processes such as battery disassembly. The purpose of this paper is, therefore, to examine the challenges of the battery disassembly …

An Augmented Reality-Assisted Disassembly Approach for End …

The rapid expansion of the global electric vehicle industry has presented significant challenges in the management of end-of-life power batteries. Retired power batteries contain valuable resources, such as lithium, cobalt, nickel, and other metals, which can be recycled and reused in various applications. The existing disassembly processes rely on …

Investigation of the potential for an automated disassembly process …

DOI: 10.1016/J.PROCIR.2021.01.151 Corpus ID: 234272106 Investigation of the potential for an automated disassembly process of BEV batteries @article{Blankemeyer2021InvestigationOT, title={Investigation of the potential for an automated disassembly process of BEV batteries}, author={Sebastian Blankemeyer and Denise Wiens and Tobias Wiese and Annika Raatz and …

Lithium-Ion Battery Recycling─Overview of …

Direct methods, where the cathode material is removed for reuse or reconditioning, require disassembly of LIB to yield useful battery materials, while methods to renovate used batteries into new ones are also …